KIA Niro: Fuel Sender Repair procedures

Removal

1. Remove the fuel pump.

   (Refer to Fuel Delivery System - "Fuel Pump")

2. Disconnect the fuel sender connector (A).

3. Lift the fixing hook (A) by using a common driver, and then remove the fuel sender (B).

Installation

1. Install in the reverse order of removal.

Fuel tank isolation valve (FTIV)

Description

Fuel tank isolation valve (FTIV) is installed between the fuel tank and the canister to isolate
evaporating gas generated in the fuel tank.

Fuel Tank

Removal

1. Switch "OFF" the ignition and disconnect the negative (-) battery terminal.
2. Remove the fuel tank.

   (Refer to Engine Control/Fuel System - "Fuel Tank")

3. Disconnect the vapor tube quick-connector (A).
4. Remove the canister (B) from the fuel tank after loosening the bolts (C).

5. Disconnect the fuel tank isolation valve (FTIV) connector (A).
6. Disconnect the vapor tube quick-connector (B).
7. Disconnect the vapor hose (C).

8. Remove the fuel tank isolation valve (B) from the canister after loosening the bolts (A).

Installation

1. Install in the reverser order of removal.

Fuel tank isolation valve installation nut : 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)

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