KIA Niro: Brake Line

Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual / Brake System / AHB(Active Hydraulic Boost) System / Brake Line

Brake Line Components and components location

Removal

Removal

  1. Disconnect the brake fluid level switch connector, and remove the reservoir cap.
  2. Remove the brake fluid from the master cylinder reservoir with a syringe.

Warning

Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

  1. Remove the wheel & tire.
  2. Remove the brake hose clip (A).
  3. Loosen the tube flare nut (B) and then remove the tube.

Tightening torque: 12.7 - 16.7 N*m (1.3 - 1.7 kgf*m, 9.4 - 12.3 lb*ft)

Front

Rear

Rear

  1. Disconnect the brake hose from the brake caliper by loosening the bolt.

Tightening torque : 24.5 - 29.4 N*m (2.5 - 3.0 kgf*m, 18.1 - 21.7 lb*ft)

Front

Rear

Rear

Inspection

Inspection

  1. Check the brake tubes for cracks, crimps and corrosion.
  2. Check the brake hoses for cracks, damage and fluid leakage.
  3. Check the brake tube flare nuts for damage and fluid leakage
  4. Check brake hose mounting bracket for crack or deformation.

Installation

  1. Installation is the reverse of removal.

Warning

Use a new washers (A) whenever installing.

  1. After filling the brake fluid in the reservoir, perform the air bleed.

    (Refer to the Brake system - "Brake Bleeding Procedure")

  2. Check the spilled brake oil.

    READ NEXT:

     Brake Pedal

    Brake pedal member assembly Stop lamp switch Brake pedal arm Brake pedal pad Brake pedal stroke sensor Removal Turn ignition switch OFF and disconnect the negative (-) battery terminal. Remove the crash pad lower panel. (

     Front Disc Brake

    Front Disc Brake Components and components location Bleed screw Caliper body Pad inner shim Brake pad Pad return spring Caliper carrier Pad retainer Removal Remove the wheel & tire. Remove the caliper hose bracket bol

     Rear Disc Brake

    With EPB Brake pad Pad return spring Caliper carrier Pad retainer Caliper body Lever return spring Stopper Operating lever Bleed screw EPB actuator Bleed screw Caliper body Caliper carrier Pad retainer Brake

    SEE MORE:

     Duct Sensor Repair procedures

    Inspection Check that the voltage between No. 1 and 2 duct sensors change. Sensor (+ 5V) Sensor ground Specification Replacement Duct sensor - Floor Disconnect the negative (-) battery terminal. Remove the crash pad low

     Air Bleeding Tool Removal Procedure

    Close the air shut-off valve (A) first, after disconnecting the air hose (B), bleed air in the reservoir tank by opening the air shut-off valve (A) slowly. Warning To prevent backflow of brake fluid, be sure to open the air shut-off

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