KIA Niro: Clutch Engagement Fork and Engagement Bearin
Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearin
Components
- Engagement bearing 2 (Even)
- Engagement bearing 1 (Odd)
- Engagement bearing sleeve
- Engagement fork 1 (Odd)
- Engagement fork 2 (Even)
Clutch Engagement Fork and Engagement Bearing Repair procedures
Removal
- Remove the dual clutch assembly.
(Refer to Double Clutch System - "Double Clutch Assembly")
- Remove the clutch engagement bearing 1 (A) and 2 (B).
- Remove the clutch engagement fork 1 (A).
- Remove the clutch engagement fork 2 (A) and engagement bearing sleeve (B).
Installation
Warning
Check the assembled state of the knock bush (A) and dowel pins (B).
- Apply the grease on end part of fork.
Specified grease : Extreme pressure grease for vehicle
Quantity : 0.1 - 0.2 g
- Install the clutch engagement fork 2 (A) and the bearing sleeve (B) together.
Tightening torque : 9.8 - 11.8 N*m (1.0 - 1.2 kgf*m, 7.2 - 8.7 lb*ft)
Warning
- Precisely install the shaft clutch engagement fork to the dowel pin.
- Pretighten each bolt, and then fully tighten the bolts to the specified torque.
- Install the engagement fork 1 (A).
Tightening torque : 9.8 - 11.8 N*m (1.0 - 1.2 kgf*m, 7.2 - 8.7 lb*ft)
- Install the engagement bearing 1 (A).
Warning
Align the bearing plastic guide and the clutch engagement fork.
- Install the engagement bearing 2 (A).
Warning
Check that the bearing plastic stopper (B) is seated in the sleeve (C).
- Install the dual clutch assembly.
(Refer to Double Clutch System - "Double Clutch Assembly")
- Perform the clutch touch pointlearning procedure using the KDS.
READ NEXT:
Hybrid Motor System
Specifications
Hybrid Drive Motor
Hybrid Starter Generator (HSG)
Electric Water Pump (EWP)
Coolant
Tightening Torques
Special Service Tools
Tool Name /
Number/
Illustration / Description
Pressure cap
pressure
checke
Hybrid Drive Motor Assembly Components and components location, Repair procedures
Component
location!
HPCU (Hybrid Power Control Unit) (LDC+MCU+HCU+Reservoir)
Hybrid drive motor
Hybrid starter generator (HSG)
Electrical radiator
Electric water pump (EWP)
Components
Hybrid motor assembly
SEE MORE:
Cell Monitoring Unit (CMU) Terminal And Input/Output
Signal
System Configuration
Connector Type
Terminal Function
Cell Monitoring Unit (CMU) #1 (Sub Voltage Battery Pack Assembly)
Connector (B01-A) (16Pin) : High Voltage Battery control
Connector (B01-C) (12Pin) : High Voltage Battery Cel
Rear Cross Member Repair procedures
Removal
Disconnect the battery negative cable.
Remove the wheel and tire.
Tightening torque:
107.9 - 127.5 N*m (11.0 - 13.0 kgf*m, 79.6 - 94.0 lb*ft)
Warning
Be careful not to damage the wheel nuts when removing the wheel and
tire.
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