KIA Niro: Clutch Engagement Fork and Engagement Bearin

Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearin

Components

  1. Engagement bearing 2 (Even)
  2. Engagement bearing 1 (Odd)
  3. Engagement bearing sleeve
  4. Engagement fork 1 (Odd)
  5. Engagement fork 2 (Even)

Clutch Engagement Fork and Engagement Bearing Repair procedures

Removal

  1. Remove the dual clutch assembly.

    (Refer to Double Clutch System - "Double Clutch Assembly")

  2. Remove the clutch engagement bearing 1 (A) and 2 (B).

  1. Remove the clutch engagement fork 1 (A).

  1. Remove the clutch engagement fork 2 (A) and engagement bearing sleeve (B).

Installation

Installation

Warning

Check the assembled state of the knock bush (A) and dowel pins (B).

  1. Apply the grease on end part of fork.

Specified grease : Extreme pressure grease for vehicle

Quantity : 0.1 - 0.2 g

  1. Install the clutch engagement fork 2 (A) and the bearing sleeve (B) together.

Tightening torque : 9.8 - 11.8 N*m (1.0 - 1.2 kgf*m, 7.2 - 8.7 lb*ft)

Warning

Warning

  • Precisely install the shaft clutch engagement fork to the dowel pin.
  • Pretighten each bolt, and then fully tighten the bolts to the specified torque.
  1. Install the engagement fork 1 (A).

Tightening torque : 9.8 - 11.8 N*m (1.0 - 1.2 kgf*m, 7.2 - 8.7 lb*ft)

  1. Install the engagement bearing 1 (A).

Warning

Warning

Align the bearing plastic guide and the clutch engagement fork.

  1. Install the engagement bearing 2 (A).

Warning

Warning

Check that the bearing plastic stopper (B) is seated in the sleeve (C).

  1. Install the dual clutch assembly.

    (Refer to Double Clutch System - "Double Clutch Assembly")

  2. Perform the clutch touch pointlearning procedure using the KDS.

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