KIA Niro: Clutch Engagement Fork and Engagement Bearin
Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearin
Components
- Engagement bearing 2 (Even)
- Engagement bearing 1 (Odd)
- Engagement bearing sleeve
- Engagement fork 1 (Odd)
- Engagement fork 2 (Even)
Clutch Engagement Fork and Engagement Bearing Repair procedures
Removal
- Remove the dual clutch assembly.
(Refer to Double Clutch System - "Double Clutch Assembly")
- Remove the clutch engagement bearing 1 (A) and 2 (B).
- Remove the clutch engagement fork 1 (A).
- Remove the clutch engagement fork 2 (A) and engagement bearing sleeve (B).
Installation
Warning
Check the assembled state of the knock bush (A) and dowel pins (B).
- Apply the grease on end part of fork.
Specified grease : Extreme pressure grease for vehicle
Quantity : 0.1 - 0.2 g
- Install the clutch engagement fork 2 (A) and the bearing sleeve (B) together.
Tightening torque : 9.8 - 11.8 N*m (1.0 - 1.2 kgf*m, 7.2 - 8.7 lb*ft)
Warning
- Precisely install the shaft clutch engagement fork to the dowel pin.
- Pretighten each bolt, and then fully tighten the bolts to the specified torque.
- Install the engagement fork 1 (A).
Tightening torque : 9.8 - 11.8 N*m (1.0 - 1.2 kgf*m, 7.2 - 8.7 lb*ft)
- Install the engagement bearing 1 (A).
Warning
Align the bearing plastic guide and the clutch engagement fork.
- Install the engagement bearing 2 (A).
Warning
Check that the bearing plastic stopper (B) is seated in the sleeve (C).
- Install the dual clutch assembly.
(Refer to Double Clutch System - "Double Clutch Assembly")
- Perform the clutch touch pointlearning procedure using the KDS.
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Hybrid Motor System
Specifications
Hybrid Drive Motor
Hybrid Starter Generator (HSG)
Electric Water Pump (EWP)
Coolant
Tightening Torques
Special Service Tools
Tool Name /
Number/
Illustration / Description
Pressure cap
pressure
checke
Hybrid Drive Motor Assembly Components and components location, Repair procedures
Component
location!
HPCU (Hybrid Power Control Unit) (LDC+MCU+HCU+Reservoir)
Hybrid drive motor
Hybrid starter generator (HSG)
Electrical radiator
Electric water pump (EWP)
Components
Hybrid motor assembly
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Front Door Latch
Front door latch
Replacement
Remove the front door module.
(Refer to Front Door - "Front Door Module")
Disconnect the front door latch rod (A) and extension wiring clip (B).
Remove the front door latch (B) after
Tire Rotation
Inspection
Check the tire pressure.
16(inch) : 2.5kg/cm²(36psi)
18(inch) : 2.5kg/cm²(36psi)
Tire Rotation
Checking For Pull And Wander
If the steering pulls to one side, rotate the tires according to the
following wheel rotation proced
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