KIA Niro: DCT(Dual Clutch Transmission) System

Specifications

Double Clutch Transmission

Warning

Warning

  • Refer to oil replacement procedure due to drained oil quantity can be more or less than oil capacity.
  • If genuine DCT oil that is developed for best performance is not using, it may cause the problems of transmission performance.

Clutch Actuator

Gear Actuator

Gear Actuator

Inhibitor Switch

Inhibitor Switch

Input speed sensor

Input speed sensor

Tightening Torques

Tightening Torques

Lubricants

Lubricants

Special Service Tools

Special Service Tools

Tool Name / Number /Illustration /Description

Tool Name / Number /Illustration /Description

Engine support fixture (bar)
09200-3N000/ engine/Used for holding engine
assembly when
removing / installing
transmission
Used with the supporter
(09200-2S000)

 Engine support fixture (supporter)
A: 09200-2S000
B: 09200-2S100
C: 09200-2S200/ engine/ Used for holding engine
assembly when
removing / installing
transmission
Used with the bar (09200- 3N000)

Oil seal installer
A: 09430-C1190
(Installer)
B: 09231-H1100
(Handle)/ differential oil seal/Used for installing differential oil seal

Inhibitor switch guide pin
0K948-E4000/ range/ Used for fixing "N" range
when installing inhibitor switch

Clutch actuator
remover
09430-G2100/ clutch/ Used for removing clutch
actuator assembly

Dual clutch remover
09430-C1180/ dual/ Used for removing dual
clutch assembly

Dual clutch installer 09430-2A240/ dual/ Used for installing dual
clutch assembly

Clutch actuator
adjustment jig
09430-F0100/ clutch/ Used for adjusting clutch
actuator
Used with the clutch
actuator adjuster (09430- C1300)

Clutch actuator
adjuster
09430-C1300/ clutch/ Used for adjusting clutch
actuator
Used with the clutch
actuator adjustment jig
(09430-F0100)

DCT(Dual Clutch Transmission) System - Troubleshooting

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 DCT (Dual Clutch Transmission) System - Troubleshooting

Trouble symptom:   Warning lamp ""E"" is illuminated(Driving is only possible with 1/R gear)   Probable cause †’ Remedy   DCT learning not performed †’ Perform the DCT manual l

 DCT(Dual Clutch Transmission) Repair procedures

Components Hybrid drive motor assembly DCT (Double Clutch Transmission) assembly Gear actuator assembly DCT support bracket Inhibitor switch Clutch actuator assembly Dual clutch assembly Engine clutch actuator assembly Remova

 Transmission Gear Oil Repair procedures

Oil Level Check Inspection Remove the under cover. (Refer to Engine Mechanical System - "Engine Room Under Cover") Remove the oil filler plug (A or B). Check the condition of the oil and make sure that it is at the proper

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 Outside rear view mirror

Adjusting the outside rear view mirror Operation Move the outside rear view mirror switch (1) to select the left or right side of the mirror. Adjust the mirror adjustment control (2) to move the selected mirror. WARNING The ou

 Rear transverse trim | Luggage Side Trim Repair procedures

Rear transverse trim Replacement Remove the luggage board (A). Disconnect the tailgate weatherstrip. Remove the rear transverse trim (A). Install in the reverse order of removal. Warning Make sure that

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