KIA Niro: DCT(Dual Clutch Transmission) System
Specifications
Double Clutch Transmission
Warning
- Refer to oil replacement procedure due to drained oil quantity can be more or less than oil capacity.
- If genuine DCT oil that is developed for best performance is not using, it may cause the problems of transmission performance.
Clutch Actuator
Gear Actuator
Inhibitor Switch
Input speed sensor
Tightening Torques
Lubricants
Special Service Tools
Tool Name / Number /Illustration /Description
Engine support fixture
(bar)
09200-3N000/ /Used for holding
engine
assembly when
removing / installing
transmission
Used with the supporter
(09200-2S000)
Engine support fixture
(supporter)
A: 09200-2S000
B: 09200-2S100
C: 09200-2S200/ / Used for holding
engine
assembly when
removing / installing
transmission
Used with the bar (09200-
3N000)
Oil seal installer
A: 09430-C1190
(Installer)
B: 09231-H1100
(Handle)/ /Used for installing
differential oil seal
Inhibitor switch guide
pin
0K948-E4000/ / Used for fixing "N"
range
when installing inhibitor
switch
Clutch actuator
remover
09430-G2100/ / Used for removing
clutch
actuator assembly
Dual clutch remover
09430-C1180/ / Used for removing
dual
clutch assembly
Dual clutch installer
09430-2A240/ / Used for installing
dual
clutch assembly
Clutch actuator
adjustment jig
09430-F0100/ / Used for adjusting
clutch
actuator
Used with the clutch
actuator adjuster (09430-
C1300)
Clutch actuator
adjuster
09430-C1300/ / Used for adjusting
clutch
actuator
Used with the clutch
actuator adjustment jig
(09430-F0100)
- DCT (Dual Clutch Transmission) System - Troubleshooting
- DCT(Dual Clutch Transmission) Repair procedures
- Transmission Gear Oil Repair procedures
- Dual Clutch Transmission Control System
- DCT Control Module (TCM), Repair procedures
- Clutch Actuator Assembly
- Clutch Actuator Motor
- Gear Actuator Assembly, Repair procedures
- Input speed sensor | Inhibitor Switch
- Inhibitor Switch Repair procedures
- Shift Lever | Shift Cable
- Dual Clutch System
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DCT (Dual Clutch Transmission) System - Troubleshooting
Trouble symptom: Warning lamp ""E"" is illuminated(Driving is only possible with 1/R gear) Probable cause → Remedy DCT learning not performed → Perform the DCT manual lDCT(Dual Clutch Transmission) Repair procedures
Components Hybrid drive motor assembly DCT (Double Clutch Transmission) assembly Gear actuator assembly DCT support bracket Inhibitor switch Clutch actuator assembly Dual clutch assembly Engine clutch actuator assembly RemovaTransmission Gear Oil Repair procedures
Oil Level Check Inspection Remove the under cover. (Refer to Engine Mechanical System - "Engine Room Under Cover") Remove the oil filler plug (A or B). Check the condition of the oil and make sure that it is at the properSEE MORE:
Brake Line
Brake Line Components and components location Removal Disconnect the brake fluid level switch connector, and remove the reservoir cap. Remove the brake fluid from the master cylinder reservoir with a syringe. Warning Do not spillChecking the inverter coolant level (HEV)
If frequent additions are required, we recommend that the system be inspected by a professional workshop. Kia recommends to visit an authorized Kia dealer/service partner. The inverter coolant level should be in between MAX and MIN when theCategories
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