KIA Niro: Engine Clutch System

Specifications

Clutch Cover and Disc

Engine Clutch Actuator

Service Standard

Tightening Torques

Lubricants

Special Service Tools

Tool Name /
Number/
Illustration / Description

Clutch disc
guide
09411-1P000/ /Used for fixing clutch disc assembly
when installing
clutch cover
assembly.

Used with the
adapter (09411-
G2100)

Adapter
09411-G2100/ / Used for fixing clutch disc assembly
when installing
clutch cover
assembly.

Used with the clutch
disc guide (09411-
1P000)

Removal

1. Remove the engine clutch reservoir cap (A).

Warning

If use the engine clutch fluid syringe.

• Drain the engine clutch fluid from the reservoir using a syringe.

If do not use the engine clutch fluid syringe.

1) Remove the engine under cover.

(Refer to Engine Mechanical System - "Engine Room Under Cover") 2) Drain the engine clutch fluid after remove the engine clutch fluid hose (A).

Warning

Do not spill brake fluid on the vehicle, it may damage the paint. if brake fluid does contact the paint, wash it off immediately with water.

Installation

1. Install in the reverse order of removal.
2. Operate by using KDS as in the order below after filling regulation hydraulic fluid in reservoir.

Specified hydraulic fluid : Brake fluid DOT 3 Quantity : Fill the hydraulic fluid to the reservoir so that it comes between the MAX and MIN levels of the reservoir.

(1) Perform initialization of the engine clutch inspection line learning and diagnostic information.

(2) Bleed the air from engine clutch hydraulic pressure line.

Warning

Be sure to bleed air from the engine clutch hydraulic pressure line at outside temperature between 0 - 40ºC (32 - 104ºF). If not, the air bleeding would be not done well.

Warning

Refil the hydraulic fluid to MAX-MIN level, if the fluid is lower than MIN level while performing the air bleeding.

(3) Perform engine clutch/motor resolver adaptation.

(4) Perform stabilization of the engine clutch hardware transfer torque.

• Engine Clutch Actuator
• Concentric Slave Cylinder Assembly Repair procedures
• Clutch Cover And Disc Repair procedures
• Reservoir Repair procedures

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