KIA Niro: Fly Wheel Repair procedures
Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual / Engine Mechanical System / Cylinder Block / Fly Wheel Repair procedures
Components
- Water jacket insert
- Cylinder block
- Oil ring
- Rear oil seal
- Crankshaft upper bearing
- Thrust bearing
- Crankshaft
- Pilot bearing
- Crankshaft lower bearing
- Crankshaft lower bearing cap
- Ladder frame
- Piston ring
- Piston
- Snap ring
- Piston pin
- Connecting rod
- Connecting rod upper bearing
- Connecting rod lower bearing
- Connecting rod bearing cap
Fly Wheel Repair procedures
Removal and Installation
Warning
- Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
- Be sure to shut off the high voltage circuit according to the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system to avoid serious electrical injuries
- Shut off the high voltage circuit.
(Refer to Engine Mechanical System - "High Voltage Shut off Procedure")
- Remove the dual clutch transmission.
(Refer to Double Clutch Transmission (DCT) - "Double Clutch Transmission Assembly")
- Remove the engine clutch disk and clutch cover.
(Refer to Engine Clutch System - "Clutch Cover and Disk")
- Remove the flywheel (A).
Tightening torque : 78.5 - 88.3 N*m (8.0 - 9.0 kgf*m, 57.9 - 65.1 lb*ft)
Warning
Always use new flywheel bolts.
- Install in the reverse order of removal.
Water Jacket Insert Repair procedures
Removal and
Installation
- Remove the cylinder head.
(Refer to Cylinder Head Assembly - "Cylinder Head")
- Remove the water jacket insert (A).
- Install in the reverse order of removal.
READ NEXT:
Rear Oil Seal Repair procedures
Replacement
Warning
Be sure to read and follow the "General Safety Information and
Caution" before doing any
work related with the high voltage system. Failure to follow the safety
instructions may result in
serious electrical injuries
Piston and Connecting Rod Repair procedures
Disassembly
Warning
Be sure to read and follow the "General Safety Information and
Caution" before doing any work related
with the high voltage system. Failure to follow the safety instructions may
result in serious electrical
injuries
Connecting Rod
Check the connecting rod side clearance.
Using a feeler gauge, measure the end play while moving the connecting rod
back and forth.
If out-of-tolerance, install a new connecting rod.
If still out-of-tolerance, replace the crankshaft.
SEE MORE:
Infotainment system
Using the infotainment/climate switchable controller
Press the button on the switchable controller
to switch between infotainment
system or climate control panel.
Press and hold the button to select the
default mode for the control panel.
Remote Operation function operation status
NOTICE
Operation status by the hazard warning
light may not be applicable based
on the regulation of your country.
If the smart key is not within the operating
range from the vehicle (approximately
4m (13 ft.)), the smart key LED
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