KIA Niro: Hybrid Control System
Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual / Hybrid Control System
- Basic Troubleshooting
- Hybrid Control System - Service Data
- Hybrid Control System - Tightening Torques
- Hybrid Electric Vehicle (HEV)
- Hybrid Control System / Description And Operation
- Hybrid Control System / Components And Components Location
- Hybrid Power Control Unit (HPCU) connector and high voltage cable
- Hybrid Power Control Unit (HPCU)/ Repair procedures
- DC Fuse
- High Voltage Battery System
- High Voltage Battery System / Components And Components Location
- High Voltage Battery System / Repair Procedures
- Sub Battery Pack Assembly
- Battery Pack Assembly Repair procedures
- High Voltage Battery Module Balancing & Voltage Measurement
- Power Relay Assembly (PRA)
- Main High Voltage Battery Case
- Main/ Sub High Voltage Battery
- Safety Plug Description and operation
- The Power Relay Assembly
- Pre-Charge Relay
- Pre-Charge Resistor
- Battery Current Sensor
- Battery Temperature Sensor
- Cell Monitoring Unit (CMU) Terminal And Input/Output Signal
- Sub High Voltage Battery
- Main High Voltage Battery Temperature Sensor
- High Voltage Battery Cooling System
- Cooling Fan Description and operation | Cooling Fan Repair procedures
- Rear / Front Inlet Cooling Duct
- Front / Rear Outlet Cooling Duct
- Inlet Temperature Sensor
- Low Voltage DC/DC Converter
- Power Cable
- ON-Board Charger (OBC)
- Normal charging port
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Basic Inspection Procedure
Measuring Condition of Electronic Parts' Resistance
The measured resistance at high temperature after vehicle running may be high
or low. So all resistance must
be measured at ambient temperature (20ºC, 68ºF), unless stated otherwise.
Connector Inspection Procedure
Handling of Connector
a. Never pull on the wiring harness when disconnecting connectors.
b. When removing the connector with a lock, press or pull locking lever.
c. Listen for a click when locking connectors. This sound indicates that
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Personal Protective Equipment Inspection
Check that the personal protective equipment is not damaged.
Check that the insulation gloves are not torn or damaged.
Wear the insulation glove after removing moisture.
Warning
Fold the insulation glove as above
Fold again 3~4 times
Low Voltage DC/DC Converter
Specification
Description
The Low Voltage DC/DC is integrated into the HPCU. It charges the auxiliary
battery as a substitute
for generator by converting the high voltage (DC 270V) from the high voltage
battery into low voltage
(DC 12V).
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