KIA Niro: Hybrid Control System
Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual / Hybrid Control System
- Basic Troubleshooting
- Hybrid Control System - Service Data
- Hybrid Control System - Tightening Torques
- Hybrid Electric Vehicle (HEV)
- Hybrid Control System / Description And Operation
- Hybrid Control System / Components And Components Location
- Hybrid Power Control Unit (HPCU) connector and high voltage cable
- Hybrid Power Control Unit (HPCU)/ Repair procedures
- DC Fuse
- High Voltage Battery System
- High Voltage Battery System / Components And Components Location
- High Voltage Battery System / Repair Procedures
- Sub Battery Pack Assembly
- Battery Pack Assembly Repair procedures
- High Voltage Battery Module Balancing & Voltage Measurement
- Power Relay Assembly (PRA)
- Main High Voltage Battery Case
- Main/ Sub High Voltage Battery
- Safety Plug Description and operation
- The Power Relay Assembly
- Pre-Charge Relay
- Pre-Charge Resistor
- Battery Current Sensor
- Battery Temperature Sensor
- Cell Monitoring Unit (CMU) Terminal And Input/Output Signal
- Sub High Voltage Battery
- Main High Voltage Battery Temperature Sensor
- High Voltage Battery Cooling System
- Cooling Fan Description and operation | Cooling Fan Repair procedures
- Rear / Front Inlet Cooling Duct
- Front / Rear Outlet Cooling Duct
- Inlet Temperature Sensor
- Low Voltage DC/DC Converter
- Power Cable
- ON-Board Charger (OBC)
- Normal charging port
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Basic Inspection Procedure
Measuring Condition of Electronic Parts' Resistance
The measured resistance at high temperature after vehicle running may be high
or low. So all resistance must
be measured at ambient temperature (20ºC, 68ºF), unless stated otherwise.
Connector Inspection Procedure
Handling of Connector
a. Never pull on the wiring harness when disconnecting connectors.
b. When removing the connector with a lock, press or pull locking lever.
c. Listen for a click when locking connectors. This sound indicates that
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High Voltage Battery Module Balancing & Voltage Measurement
After removing the defective module from the HV battery pack make
carefully a visual check and then put back it into the
safety disposal box.
Warning
The cell quantity varies per module number. Check before
conducting procedure.
Actions to be taken for electric vehicle charging
issues
When you cannot charge the high voltage
battery after connecting the charger,
check the following:
Check the charging settings for the
vehicle.(e.g. when scheduled charging is set,
charging is not initiated immediately
when the AC charger
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