KIA Niro: Hybrid Control System
Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual / Hybrid Control System
- Basic Troubleshooting
- Hybrid Control System - Service Data
- Hybrid Control System - Tightening Torques
- Hybrid Electric Vehicle (HEV)
- Hybrid Control System / Description And Operation
- Hybrid Control System / Components And Components Location
- Hybrid Power Control Unit (HPCU) connector and high voltage cable
- Hybrid Power Control Unit (HPCU)/ Repair procedures
- DC Fuse
- High Voltage Battery System
- High Voltage Battery System / Components And Components Location
- High Voltage Battery System / Repair Procedures
- Sub Battery Pack Assembly
- Battery Pack Assembly Repair procedures
- High Voltage Battery Module Balancing & Voltage Measurement
- Power Relay Assembly (PRA)
- Main High Voltage Battery Case
- Main/ Sub High Voltage Battery
- Safety Plug Description and operation
- The Power Relay Assembly
- Pre-Charge Relay
- Pre-Charge Resistor
- Battery Current Sensor
- Battery Temperature Sensor
- Cell Monitoring Unit (CMU) Terminal And Input/Output Signal
- Sub High Voltage Battery
- Main High Voltage Battery Temperature Sensor
- High Voltage Battery Cooling System
- Cooling Fan Description and operation | Cooling Fan Repair procedures
- Rear / Front Inlet Cooling Duct
- Front / Rear Outlet Cooling Duct
- Inlet Temperature Sensor
- Low Voltage DC/DC Converter
- Power Cable
- ON-Board Charger (OBC)
- Normal charging port
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Basic Inspection Procedure
Measuring Condition of Electronic Parts' Resistance
The measured resistance at high temperature after vehicle running may be high
or low. So all resistance must
be measured at ambient temperature (20ºC, 68ºF), unless stated otherwise.
Connector Inspection Procedure
Handling of Connector
a. Never pull on the wiring harness when disconnecting connectors.
b. When removing the connector with a lock, press or pull locking lever.
c. Listen for a click when locking connectors. This sound indicates that
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Gel pad
Replacement
Remove the damaged silicone gel pad completely on the lens plate of rain
sensor.
Warning
The silicone gel must be fully detached from the rain sensor by
rubbing it off with the fingers
without any tool.
The surface
Coolant Repair procedures
Refilling And Bleeding
Warning
Never remove the cap when the engine is hot. Serious scalding could
be caused by hot fluid under high pressure escaping
from the reservoir.
Warning
When pouring inverter coolant, be sure to shut the relay box lid
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